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Supply Chain Bottlenecks: Proactive Strategies for Disruptions

  • Writer: Sal Orozco
    Sal Orozco
  • Oct 15, 2024
  • 3 min read

Updated: Dec 6, 2024

"The line between disorder and order lies in logistics." - Sun Tzu

When you're dealing with suppliers in the East, you need to understand that production and lead times aren't just numbers on a page. They're the lifeblood of your supply chain.

Come mid-July, those lead times start to stretch. In other words, you can expect to see these increases starting now! You may already feeling it


You see, factories over there aren't just assembling your widgets. They're juggling a whole circus act - raw materials, storage, quality control, compliance testing. It's a delicate dance, and when the holiday rush hits, well, that's when the music really starts to play. So when they quote you a lead time, it's not just plucked out of thin air.


Boost Your Chances for On-Time Delivery

Whether you're working directly with a factory or using a third-party management service, expect delays across almost all product categories.


Savvy buyers prepare for this by focusing on the two factors within their control:


1. Planning

Planning involves anticipating potential delays and adjusting your production calendar accordingly. Flag your production calendar to account for the consistent increase in delays and lead times in Chinese manufacturing during summer months. This proactive approach helps safeguard your inventory against potential production or delivery time extensions.


Here are three suggestions we suggest implementing:


  • Early Order Placement: Place orders well in advance of your required delivery date, accounting for potential summer delays in Chinese manufacturing.


  • Buffer Time: Add extra time to your production schedule to accommodate unexpected delays. For instance, if you need products by November for the holiday season, aim to have them completed by early October.


  • Diversified Sourcing: Consider working with multiple suppliers or manufacturers in different regions to mitigate the risk of delays from a single source.


2. Purchase Agreement Delay Clauses

Including delay clauses in your purchase agreements can incentivize suppliers to prioritize your order. The second crucial step is incorporating a delay clause in your purchase agreement. Given that most Chinese suppliers accept orders regardless of their backlog, it's prudent to take measures to ensure your production is completed on time. This clause can serve as a safeguard against potential delays.


Here are three suggestions we suggest implementing:


  • Daily Penalty: Include a clause stating that a specific amount will be deducted from the balance for each day the order is delayed beyond the agreed-upon completion date.


  • Tiered Penalties: Implement a tiered penalty system where the deduction increases the longer the delay persists. For example, $X for the first week of delay, $Y for the second week, and so on.


  • Partial Shipment Incentives: Include clauses that encourage partial shipments if the full order can't be completed on time, ensuring you receive at least some of your inventory as scheduled.


Contracts in China?


They're like a handshake in a smoky room. Sure, you might not be able to enforce them, but that's not the point. The point is the message you're sending.


Here's what you do: You slip a little clause into that agreement. Both in English and Mandarin.


Make it crystal clear. If they don't deliver on time, they're losing money.


Every. Single. Day.


Now, I know what you're thinking. "does this work?" In our experience, the guys who take the time to iron out these agreements? They're the ones who don't get pushed around.


Picture this: You're the supplier. You've got 5 orders on your desk, all of them late. Which one are you going to push through first? The one with the teeth, or the one that's all bark and no bite? It's not rocket science. You go for the one that's going to cost you if you don't.


Key Takeaways

Whether you're gearing up for the holiday rush or launching the next big thing, you place that order before those factory lead times even think about becoming a problem. And those contracts? They're not just paper. They're your armor. You slip in those delay penalties right next to the defect clauses.


These aren't just steps. They're the difference between being a player and being played. When your factory is deciding whose order gets pushed and whose gets prioritized, you want to be the name that makes him sweat.


In this world, there are two types of people: those who act, and those who react. Be the former, and you'll always come out on top. It's not about luck; it's about strategy. And with these moves, you're not just playing the game - you're changing it.

Essential Chinese Holidays for Your Calendar:

1 Jan

Wed

New Year Holiday

28 Jan to 3 Feb

Tue to Mon

Spring Festival

4 Apr

Fri

Ching Ming Festival

1 May to 2 May

Thu to Fri

Labour Day Holiday

31 May to 2 Jun

Sat to Mon

Dragon Boat Festival

1 Oct to 7 Oct

Wed to Tue

National Day Holiday

6 Oct

Mon

Mid-Autumn Festival




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